New Four-Die Forging Devices (FDFD) Design Solutions and Open-Die Forging Technologies

Viktor Lazorkin; Dmitriy Lazorkin; Sergey Kuralekh

doi:doi:10.11648/j.am.20180701.11

| Peer-Reviewed

New Four-Die Forging Devices (FDFD) Design Solutions and Open-Die Forging Technologies

Viktor Lazorkin, Dmitriy Lazorkin, Sergey Kuralekh

Published in Advances in Materials (Volume 7, Issue 1)

Received: 18 August 2017 Accepted: 6 February 2018 Published: 6 February 2018

Views: Downloads:

Download PDF

Share This Article

Twitter
Linked In
Facebook

Abstract

Employment of four-die forging devices (FDFD) under various industrial environment on a variety of hydraulic presses differing in terms of design features and automation degree proved that in every particular case and with a view to particular production needs an individual approach is required to select both the proper FDFD design and the proper forging technology. Presented in this paper are various design solutions of FDFDs and various forging technologies based on employment of these specialized devices. The main selection criteria for proper device design and forging technology are: high production output, which should be significantly higher as compared to existing production technology output; improved metal quality and quality of products (in terms of dimensional accuracy and surface quality); cutback of the whole production cycle extent due to reduction of forging cycle, heating period and auxiliary operations duration, and higher good metal yield. The paper illustrates new FDFD design solutions and new technologies which meet these criteria for solving various technological tasks, and it also shows what changes to technological process can be eventually required to gain the maximum benefit from using the FDFD.

Published in	Advances in Materials (Volume 7, Issue 1)
DOI	10.11648/j.am.20180701.11
Page(s)	1-8
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2018. Published by Science Publishing Group

Keywords

Four-Die Forging, Forging Press, Ingot, Technology, Design of Devices

References

[1]	V. A. Lazorkin, Method of forged parts production, Patent of Ukraine (No. 98409, B21 J 1/04, 5/00. 2011)
[2]	Viktor Lazorkin, Yuriy Melnykov. New Technologies of Forging of Ingots and Blanks by Four Dies in Open – Die Forging Presses. Proc. 18th IFM 2011, Sept. 12 – 15, Pittsburgh, USA, p. 326-332
[3]	Gonzales J. R., David P. F., Gordon J., Llanos J. M. FEM Simulation of the New Radial Forging Device Process at Sidenor. Proc. 17th IFM 2008, November. 3-7, Santander, Spain, p. 237-243
[4]	V. Lazorkin, Four-peen forging device for forging presses, European Patent (No. 2540411 B1 dd. 17.08.2016)
[5]	V. Lazorkin, Four-peen forging device for forging presses, US Patent (No. 9,283,614 B2, B21 J13/02, B21 J9/02, B21 J7/14, 2013)
[6]	Viktor Lazorkin, Dmitriy Lazorkin, New Development of Four-Die Forging on Open-Die Forging Presses, Proceedings, 19^th International Forgemasters Meeting, Tokyo Bay Area, Japan (2014), p. 210–214
[7]	Roberto Tiburcio C. Frota Junior, Gustavo Acarine De Campos, Paulo Augusto Morais De Oliveira, Gerson Graciano. Comparison between four die forging device and conventional forging processes of cold work tool steel. Proc. 20th IFM 2017, Sept. 15-19, Congress Graz, Austria, p. 545-553
[8]	V. A. Lazorkin, V. V. Nikitin, Four-die forging device, Patent of Ukraine (No. 102329, B21 J 13/08, 7/16. 2014)
[9]	V. A. Lazorkin, V. V. Nikitin, Four-die forging device, Patent of Ukraine (No. 101909, B21 J 13/08, 7/16. 2013)
[10]	Viktor Lazorkin, Dmitriy Lazorkin, Four-die forging devices in primary metal production, Kovarenstvi (2015, Volume 55), p. 26-30

Cite This Article

Plain Text BibTeX RIS

APA Style

Viktor Lazorkin, Dmitriy Lazorkin, Sergey Kuralekh. (2018). New Four-Die Forging Devices (FDFD) Design Solutions and Open-Die Forging Technologies. Advances in Materials, 7(1), 1-8. https://doi.org/10.11648/j.am.20180701.11

Copy | Download

ACS Style

Viktor Lazorkin; Dmitriy Lazorkin; Sergey Kuralekh. New Four-Die Forging Devices (FDFD) Design Solutions and Open-Die Forging Technologies. Adv. Mater. 2018, 7(1), 1-8. doi: 10.11648/j.am.20180701.11

Copy | Download

AMA Style

Viktor Lazorkin, Dmitriy Lazorkin, Sergey Kuralekh. New Four-Die Forging Devices (FDFD) Design Solutions and Open-Die Forging Technologies. Adv Mater. 2018;7(1):1-8. doi: 10.11648/j.am.20180701.11

Copy | Download

@article{10.11648/j.am.20180701.11,
  author = {Viktor Lazorkin and Dmitriy Lazorkin and Sergey Kuralekh},
  title = {New Four-Die Forging Devices (FDFD) Design Solutions and Open-Die Forging Technologies},
  journal = {Advances in Materials},
  volume = {7},
  number = {1},
  pages = {1-8},
  doi = {10.11648/j.am.20180701.11},
  url = {https://doi.org/10.11648/j.am.20180701.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.am.20180701.11},
  abstract = {Employment of four-die forging devices (FDFD) under various industrial environment on a variety of hydraulic presses differing in terms of design features and automation degree proved that in every particular case and with a view to particular production needs an individual approach is required to select both the proper FDFD design and the proper forging technology. Presented in this paper are various design solutions of FDFDs and various forging technologies based on employment of these specialized devices. The main selection criteria for proper device design and forging technology are: high production output, which should be significantly higher as compared to existing production technology output; improved metal quality and quality of products (in terms of dimensional accuracy and surface quality); cutback of the whole production cycle extent due to reduction of forging cycle, heating period and auxiliary operations duration, and higher good metal yield. The paper illustrates new FDFD design solutions and new technologies which meet these criteria for solving various technological tasks, and it also shows what changes to technological process can be eventually required to gain the maximum benefit from using the FDFD.},
 year = {2018}
}

Copy | Download

TY  - JOUR
T1  - New Four-Die Forging Devices (FDFD) Design Solutions and Open-Die Forging Technologies
AU  - Viktor Lazorkin
AU  - Dmitriy Lazorkin
AU  - Sergey Kuralekh
Y1  - 2018/02/06
PY  - 2018
N1  - https://doi.org/10.11648/j.am.20180701.11
DO  - 10.11648/j.am.20180701.11
T2  - Advances in Materials
JF  - Advances in Materials
JO  - Advances in Materials
SP  - 1
EP  - 8
PB  - Science Publishing Group
SN  - 2327-252X
UR  - https://doi.org/10.11648/j.am.20180701.11
AB  - Employment of four-die forging devices (FDFD) under various industrial environment on a variety of hydraulic presses differing in terms of design features and automation degree proved that in every particular case and with a view to particular production needs an individual approach is required to select both the proper FDFD design and the proper forging technology. Presented in this paper are various design solutions of FDFDs and various forging technologies based on employment of these specialized devices. The main selection criteria for proper device design and forging technology are: high production output, which should be significantly higher as compared to existing production technology output; improved metal quality and quality of products (in terms of dimensional accuracy and surface quality); cutback of the whole production cycle extent due to reduction of forging cycle, heating period and auxiliary operations duration, and higher good metal yield. The paper illustrates new FDFD design solutions and new technologies which meet these criteria for solving various technological tasks, and it also shows what changes to technological process can be eventually required to gain the maximum benefit from using the FDFD.
VL  - 7
IS  - 1
ER  -

Copy | Download

Author Information

Viktor Lazorkin

Lazorkin-Engineering Limited Liability Company, Zaporozhye, Ukraine
Dmitriy Lazorkin

Lazorkin-Engineering Limited Liability Company, Zaporozhye, Ukraine
Sergey Kuralekh

Lazorkin-Engineering Limited Liability Company, Berlin, Germany

Download PDF

Sections

Plain Text BibTeX RIS

APA Style

Viktor Lazorkin, Dmitriy Lazorkin, Sergey Kuralekh. (2018). New Four-Die Forging Devices (FDFD) Design Solutions and Open-Die Forging Technologies. Advances in Materials, 7(1), 1-8. https://doi.org/10.11648/j.am.20180701.11

Copy | Download

ACS Style

Viktor Lazorkin; Dmitriy Lazorkin; Sergey Kuralekh. New Four-Die Forging Devices (FDFD) Design Solutions and Open-Die Forging Technologies. Adv. Mater. 2018, 7(1), 1-8. doi: 10.11648/j.am.20180701.11

Copy | Download

AMA Style

Viktor Lazorkin, Dmitriy Lazorkin, Sergey Kuralekh. New Four-Die Forging Devices (FDFD) Design Solutions and Open-Die Forging Technologies. Adv Mater. 2018;7(1):1-8. doi: 10.11648/j.am.20180701.11

Copy | Download

@article{10.11648/j.am.20180701.11,
  author = {Viktor Lazorkin and Dmitriy Lazorkin and Sergey Kuralekh},
  title = {New Four-Die Forging Devices (FDFD) Design Solutions and Open-Die Forging Technologies},
  journal = {Advances in Materials},
  volume = {7},
  number = {1},
  pages = {1-8},
  doi = {10.11648/j.am.20180701.11},
  url = {https://doi.org/10.11648/j.am.20180701.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.am.20180701.11},
  abstract = {Employment of four-die forging devices (FDFD) under various industrial environment on a variety of hydraulic presses differing in terms of design features and automation degree proved that in every particular case and with a view to particular production needs an individual approach is required to select both the proper FDFD design and the proper forging technology. Presented in this paper are various design solutions of FDFDs and various forging technologies based on employment of these specialized devices. The main selection criteria for proper device design and forging technology are: high production output, which should be significantly higher as compared to existing production technology output; improved metal quality and quality of products (in terms of dimensional accuracy and surface quality); cutback of the whole production cycle extent due to reduction of forging cycle, heating period and auxiliary operations duration, and higher good metal yield. The paper illustrates new FDFD design solutions and new technologies which meet these criteria for solving various technological tasks, and it also shows what changes to technological process can be eventually required to gain the maximum benefit from using the FDFD.},
 year = {2018}
}

Copy | Download

TY  - JOUR
T1  - New Four-Die Forging Devices (FDFD) Design Solutions and Open-Die Forging Technologies
AU  - Viktor Lazorkin
AU  - Dmitriy Lazorkin
AU  - Sergey Kuralekh
Y1  - 2018/02/06
PY  - 2018
N1  - https://doi.org/10.11648/j.am.20180701.11
DO  - 10.11648/j.am.20180701.11
T2  - Advances in Materials
JF  - Advances in Materials
JO  - Advances in Materials
SP  - 1
EP  - 8
PB  - Science Publishing Group
SN  - 2327-252X
UR  - https://doi.org/10.11648/j.am.20180701.11
AB  - Employment of four-die forging devices (FDFD) under various industrial environment on a variety of hydraulic presses differing in terms of design features and automation degree proved that in every particular case and with a view to particular production needs an individual approach is required to select both the proper FDFD design and the proper forging technology. Presented in this paper are various design solutions of FDFDs and various forging technologies based on employment of these specialized devices. The main selection criteria for proper device design and forging technology are: high production output, which should be significantly higher as compared to existing production technology output; improved metal quality and quality of products (in terms of dimensional accuracy and surface quality); cutback of the whole production cycle extent due to reduction of forging cycle, heating period and auxiliary operations duration, and higher good metal yield. The paper illustrates new FDFD design solutions and new technologies which meet these criteria for solving various technological tasks, and it also shows what changes to technological process can be eventually required to gain the maximum benefit from using the FDFD.
VL  - 7
IS  - 1
ER  -

Copy | Download